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Hydro-Jaw 2400 Assembly

Hydro Jaw 2400 Assembly

Item Number
Part Number Description
Quantity
1
See Figure 1 Stationary Arm Assembly
1
2
See Figure 2 Arm Assembly
1
3
See Figure 3 Engine and Hydraulic Tank Assembly
1
4
See Figure 4 3-Spool Valve Assembly
1
5
See Figure 5 1-Spool Valve Assembly
1
6
N/A HJ2400 Body Weldment Assembly
1
7
HJ231 3-Spool Valve to Stationary Arm Center Right Hose 34.5" 4G2-90 Degree
1
8
HJ230 3-Spool Valve to Stationary Arm Center Left Hose 34.5" 4G2-90 Degree
1
9
HJ233 3-Spool Valve to Arm Bottom Right Hose 46" 4G2-90 Degree
1
10
HJ232 3-Spool Valve to Arm Bottom Left Hose 47" 4G2-90 Degree
1
11
HJ229 3-Spool Valve to Vert Cyl Top Right Hose 24.5" 4G1-Straight & 1-90 Degree
1
12
HJ228 3-Spool Valve to Vert Cyl Top Left Hose 19.5" 4G1-Straight & 1-90 Degree
1
13
HJ226 3-Spool Valve to Supply Hose 34" 8G2-90 Degree
1
14
HJ227 3-Spool Valve to Return Hose 22.5" 8G1-90 Degree & 1-45 Degree
1
15
HJ225 3-Spool Valve to 1-Spool Valve Supply Hose 19" 8G2-90 Degree
1
16
HJ219 1-Spool Valve to Rear Cylinder Bottom Hose 12" 4G2-90 Degree
1
17
HJ220 1-Spool Valve to Rear Cylinder Top Hose 29" 4G2-90 Degree
1
18
HJ224 1-Spool Valve Supply Hose 26" 8G1-Straight & 1-45 Degree
1
19
HJ222 Hydro Tank to 3-Spool Valve Return Hose 16" 8G1-Straight & 1-45 Degree
1
20
HJ223 Hydro Tank to 3-Spool Valve Supply Hose 24.5" 8G1-Straight & 1-45 Degree
1
21
HJ221 1-Spool Valve Return Hose 15.5" 8G2-90 Degree
1
22
N/A Hex Nipple Fitting Male O-Ring 3/8" x 1/4" JIC, 37 Degree Flare
2
23
N/A Hex Nipple Fitting 3/4" NPT x 1/2" JIC, 37 Degree Flare
11
24
N/A Hex Nipple Fitting 1/4" NPT x 1/8" JIC, 37 Degree Flare
2
25
N/A .312" Hex Head Bolt 1.50" Long
3
26
N/A .312" Hex Head Bolt 2.00" Long
3
27
N/A .312" Nut
5
28
N/A Snap Ring
12
29
HJ213 Thrust Cylinder Mounting Pin
1
30
HJ202 Hydraulic Thrust Cylinder
1
31
HJ217 Thrust Cylinder Connecting Pin
1
32
N/A 1.5" Lynch Pin, Zinc-Plated
2
33
N/A .75" Front Wheel Washer
2
34
HJ210 Front Wheel
2
35
N/A Wheel Spacer
2
36
N/A Front Wheel Axle
2
37
N/A Arm Adjustment Screw
1
38
N/A Adjustment Arm Bushing
1
39
N/A Adjustment Arm Spacer Bushing
1
40
HJ127 Spring
1
41
N/A .625" x 8.00" Long Eye Bolt
1
42
N/A "J" Hook chain Bracket and Handle
1
43
N/A .625" Washer
1
44
N/A .625" Lock Nut
2
45
HJ2400-27 Tee Handle
1
46
HJ126 Rear Wheel
1
47
N/A .625" Hex Head Bolt 4.50" Long
1
48
N/A Handle Fork
2
49
N/A 3/16" x 3 1/4" Hitch Pin
4
50
N/A Rear Up and Down Hydraulic Cylinder Mounting Pin
2
51
HJ209 Rear Up and Down Hydraulic Cylinder
1
52
N/A Swivel Plate Pin
3

FIGURE 1 - Stationary Arm Assembly

Stationary Arm Assembly

Item Number
Part Number Description
Quantity
1
HJP-HJ24-FIX-ARM-ASSY  
1
2
HJP-HJ24-ARM-PLT-GUS Arm Plate Gusset
2
3
HJP-HJ24-FIX-ARM-PLT Fix Arm Plate
1
4
HJP-HJ24-ARM-SLDING-CLR Sliding Arm Collar
1
5
HJP-HJ24-CYL-L-LNK-MNT-PIN Cylinder L-Link Mounting Pin
2
6
XXXXXX Snap Ring
10
7
HJP-HJ24-CYL-CHA Chain Cylinder
1
8
HJP-HJ24-HOSE-34.5 Stat. Arm to 3-Spl Valve Hose
1
9
HJP-HJ2412-WID-GRP-JAW Wide Grip Jaw
1
10
HJP-HJ2414-DIE-TNG-3.5 Die Tong 3.5" Long
2
11
HJP-HJ2412-DIE-PIN Die Pin
11
12
HJP-HJ24-DIE-PIN-SPR Die Spring
11
13
HJP-HJ24-LNK Link
8
14
HJP-HJ2412-LNK-PIN Link Pin
8
15
HJP-HJ24-L-LNK L-Link
1
16
XXXXXX 3/4" Hex Head Bolt 5" Long
2
17
XXXXXX 1.5" Lynch Pin, Zinc-Plated
6
18
HJP-HJ24-STR-LNK Starter Link
2
19
HJP-HJ12-DIE-TNG-4 Die Tong 1/2" x 1 1/4" x 4"
9
20
HJP-HJ2412-LNK-PIN-HND HJ2400 Link Pin with Handle
1
21
HJP-HJ24-STR-LNK-PIN Starter Link Pin
2

FIGURE 2 - Arm Assembly

Arm Assembly

Item Number
Part Number Description
Quantity
1
HJP-HJ24-THR-ARM-ASSY HJ2400 Thrust Arm 1.00 T-1 Assembly
1
2
HJP-HJ24-L-LNK HJ2400 L-Link
2
3
HJP-HJ24-WID-GRP-JAW HJ2400 Wide Grip Jaw
2
4
HJP-HJ24-STR-LNK HJ2400 Starter Link
4
5
HJP-HJ24-STR-LNK-PIN HJ2400 Starter Link Pin
4
6
HJP-HJ2412-DIE-TNG-4 HJ2400 Die Tong 1/2" x 1 1/4" x 4" Long
18
7
HJP-HJ2412-DIE-PIN Die Pin
22
8
HJP-HJ2412-DIE-SPR Die Spring
22
9
HJP-HJ2412-LNK Link
12
10
XXXXXX 1.5"Lynch Pin, Zinc-Plated
20
11
XXXXXX 3/4" Hex Head Nut
2
12
HJP-HJ24-STR-LNK-PIN Starter Link Pin
4
13
HJP-HJ2412-LNK-PIN Link Pin
16
14
HJP-HJ24-CYL-L-LNK-MNT-PIN HJ2400 Cylinder L-Link Mounting Pin
4
15
XXXXXX Snap Ring
4
16
XXXXXX 3/4" Hex Head Bolt 5" Long
2
17
HJP-HJ2412-DIE-TNG-3.5 Die Tong 1/2" x 1 1/4" x 3.5" Long
4
18
XXXXXX Arm to 3-Spl Valve Hose 46" 4G 1-Straight & 1-90 Degree
1
19
XXXXXX Arm to 3-Spl Valve Hose 47" 4G 1-Straight & 1-90 Degree
1

FIGURE 3 - Engine and Hydraulic Tank Assembly

Engine and Hydraulic Tank Assembly

Item Number
Part Number Description
Quantity
1
HJP-HJ24-Hose-15.5 1-Spool Valve to Hydro Tank Return Hose 15.5" 8G2-90 Degree
1
2
XXXXXX Hex Nipple Fitting 1/2" NPT x 3/4" JIC, 37 Degree Flare
5
3
XXXXXX 3/4" NPT Female-Female-Male Branch Tee
1
4
HJP-HJ24-HOSE-16 Hydro Tank to 3-Spool Valve Return Hose 16" 8G 1-Straight & 1-45 Degree
1
5
HJP-HJ24-HOSE-24.5 Hydro Tank to 3-Spool Valve Supply Hose 24.5" 8G 1-Straight & 1-45 Degree
1
6
HJP-HJ2412-CPL-STS-34 Lovejoy 1/2" Pump Coupler
1
7
HJP-HJ2412-CPL-INS Lovejoy Interlocking Bushing Insert
1
8
HJP-HJ24-CPLING Honda OHV Engine Coupler
1
9
HJP-HJ24-ENG-9.0 Honda OHV Engine 8.0 HP
1
10
HJP-HJ24-PMP-MNT-BRK Pump Bracket
1
11
HJP-HJ2412-PMP Pump
1
12
HJP-HJ24-HOSE-10 Hydro Tank to Pump Hose 10" 8G 1-Straight & 1-90 Degree
1
13
XXXXXX Hydraulic Tank
1
14
HJP-HJ2412-OIL-LEV-GAG Oil Level Gauge
1
15
HJP-HJ2412-BRT-CAP Breather Cap
1

FIGURE 4 - 3-Spool Valve Assembly

Spool Valve Assembly

Item Number
Part Number Description
Quantity
1
HJP-HJ24-HOSE-34 2-Spool Valve Supply Hose 34" 8G 2-90 Degree
1
2
XXXXXX Hex Nipple Fitting 3/4" NPT x 1/2" JIC, 37 Degree Flare
3
3
XXXXXX 3/4" NPT Female-Female-Male Branch Tee
1
4
XXXXXX Bushing Reducer 3/4" NPT to 1/4" NPT
1
5
HJP-HJ2412-GAG-PSI-0-5000 Hydraulic Gauge 5000 PSI
1
6
HJP-HJ2412-HYD-VAL-3SP 3-Spool Valve Manifold
1
7
XXXXXX Hex Nipple Fitting 1/2" NPT x 3/4" JIC, 37 Degree Flare
6
8
HJP-HJ24-HOSE-24.5 3-Spool Valve to Vert Cyl Top Right Hose 24.5" 4G 1-Straight & 1-90 Degree
1
9
XXXXXX Power Beyond O-Ring Bushing Reducer 1" NPT to 3/4" NPT
1
10
HJP-HJ24-HOSE-22.5 3-Spool Valve Return Hose 22.5" 8G 1-90 Degree & 1-45 Degree
1
11
HJP-HJ24-HOSE-19 3-Spool Valve to 1-Spool Valve Supply Hose 19" 8G 2-90 Degree
1
12
HJP-HJ24-HOSE-34.5 3-Spool Valve to Stationary Arm Center Right Hose 46" 4G 2-90 Degree
1
13
HJP-HJ24-HOSE-46 3-Spool Valve to Arm Bottom Right Hose 34.5" 4G 2-90 Degree
1
14
HJP-HJ24-HOSE-47 3-Spool Valve to Arm Bottom Left Hose 34.5" 4G 2-90 Degree
1
15
HJP-HJ24-HOSE-34.5 3-Spool Valve to Stationary Arm Center Left Hose 47" 4G 2-90 Degree
1
16
HJP-HJ24-HOSE-19.5 3-Spool Valve to Vert Cyl Top Left Hose 19.5" 4G 1-Straight & 1-90 Degree
1

FIGURE 5 - 1-Spool Valve Assembly

Spool Valve Assembly

Item Number
Part Number Description
Quantity
1
WITH VALVE Valve Handle
1
2
WITH VALVE Valve Handle Link
1
3
HJP-HJ24-VAL-1-SPL 1-Spool Valve Manifold
1
4
XXXXXX Hex Nipple Fitting 1/2" NPT x 1/4" JIC 37 Degree Flare
2
5
HJP-HJ24-HOSE-26 1-Spool Valve Supply Hose 26" 8G 1-Straight & 1-45 Degree
1
6
HJP-HJ24-HOSE-12 1-Spool Valve to Rear Cylinder Bottom Hose 12" 4G2-90 Degree
1
7
HJP-HJ24-HOSE-290 1-Spool Valve to Rear Cylinder Top Hose 29" 4G 2-90 Degree
1
8
HJP-HJ24-HOSE-15.5 1-Spool Valve Return Hose 15.5" 8G 2-90 Degree
1
9
XXXXXX Hex Nipple Fitting 3/4" NPT x 1/2" JIC, 37 Degree Flare
2
10
WITH VALVE Valve Handle Pin
3
11
WITH VALVE C-Pin
3

Hydro-Jaw Breakout Machine Model 2400

Cylinder Pressure (psig)
Push Torque (ft-lb)
Pull Torque (ft-lb)
500
21,476
18,040
550
23,623
19,844
600
25,771
21,648
650
27,918
23,451
700
30,066
25,255
750
32,214
27,059
800
34,361
28,863
850
36,509
30,667
900
38,656
32,471
950
40,804
34,275
1000
42,951
36,079
1050
45,099
37,883
1100
47,247
39,687
1150
49,394
41,491
1200
51,542
43,295
1250
53,689
45,099
1300
55,837
46,903
1350
57,984
48,707
1400
60,132
50,511
1450
62,280
52,315
1500
64,427
54,119
1550
66,575
55,923
1600
68,722
57,727
1650
70,870
59,531
1700
73,017
61,335
1750
75,165
63,139
1800
77,313
64,943
1850
79,460
66,747
1900
81,608
68,551
1950
83,755
70,354
2000
85,903
72,158
2050
88,050
73,962
2100
90,198
75,766
2150
92,346
77,570
2200
94,493
79,374
2250
96,641
81,178
2300
98,788
82,982
2350
100,936
84,786
2400
103,084
86,590
2450
105,231
88,394
2500
107,379
90,198

Push/Pull Torque table

Piston Diameter (inch) 5.000   Rod Slide Area (Pull) (inˆ2) 16.5
Rod Diameter (inch) 2.000 Torque Arm (ft) 2.19
Piston Side Area (Push) (inˆ2) 19.6