Hydro-Jaw 2400 Assembly

Item Number	Part Number	Description	Quantity
1	See Figure 1	Stationary Arm Assembly	1
2	See Figure 2	Arm Assembly	1
3	See Figure 3	Engine and Hydraulic Tank Assembly	1
4	See Figure 4	3-Spool Valve Assembly	1
5	See Figure 5	1-Spool Valve Assembly	1
6	N/A	HJ2400 Body Weldment Assembly	1
7	HJ231	3-Spool Valve to Stationary Arm Center Right Hose 34.5" 4G2-90 Degree	1
8	HJ230	3-Spool Valve to Stationary Arm Center Left Hose 34.5" 4G2-90 Degree	1
9	HJ233	3-Spool Valve to Arm Bottom Right Hose 46" 4G2-90 Degree	1
10	HJ232	3-Spool Valve to Arm Bottom Left Hose 47" 4G2-90 Degree	1
11	HJ229	3-Spool Valve to Vert Cyl Top Right Hose 24.5" 4G1-Straight & 1-90 Degree	1
12	HJ228	3-Spool Valve to Vert Cyl Top Left Hose 19.5" 4G1-Straight & 1-90 Degree	1
13	HJ226	3-Spool Valve to Supply Hose 34" 8G2-90 Degree	1
14	HJ227	3-Spool Valve to Return Hose 22.5" 8G1-90 Degree & 1-45 Degree	1
15	HJ225	3-Spool Valve to 1-Spool Valve Supply Hose 19" 8G2-90 Degree	1
16	HJ219	1-Spool Valve to Rear Cylinder Bottom Hose 12" 4G2-90 Degree	1
17	HJ220	1-Spool Valve to Rear Cylinder Top Hose 29" 4G2-90 Degree	1
18	HJ224	1-Spool Valve Supply Hose 26" 8G1-Straight & 1-45 Degree	1
19	HJ222	Hydro Tank to 3-Spool Valve Return Hose 16" 8G1-Straight & 1-45 Degree	1
20	HJ223	Hydro Tank to 3-Spool Valve Supply Hose 24.5" 8G1-Straight & 1-45 Degree	1
21	HJ221	1-Spool Valve Return Hose 15.5" 8G2-90 Degree	1
22	N/A	Hex Nipple Fitting Male O-Ring 3/8" x 1/4" JIC, 37 Degree Flare	2
23	N/A	Hex Nipple Fitting 3/4" NPT x 1/2" JIC, 37 Degree Flare	11
24	N/A	Hex Nipple Fitting 1/4" NPT x 1/8" JIC, 37 Degree Flare	2
25	N/A	.312" Hex Head Bolt 1.50" Long	3
26	N/A	.312" Hex Head Bolt 2.00" Long	3
27	N/A	.312" Nut	5
28	N/A	Snap Ring	12
29	HJ213	Thrust Cylinder Mounting Pin	1
30	HJ202	Hydraulic Thrust Cylinder	1
31	HJ217	Thrust Cylinder Connecting Pin	1
32	N/A	1.5" Lynch Pin, Zinc-Plated	2
33	N/A	.75" Front Wheel Washer	2
34	HJ210	Front Wheel	2
35	N/A	Wheel Spacer	2
36	N/A	Front Wheel Axle	2
37	N/A	Arm Adjustment Screw	1
38	N/A	Adjustment Arm Bushing	1
39	N/A	Adjustment Arm Spacer Bushing	1
40	HJ127	Spring	1
41	N/A	.625" x 8.00" Long Eye Bolt	1
42	N/A	"J" Hook chain Bracket and Handle	1
43	N/A	.625" Washer	1
44	N/A	.625" Lock Nut	2
45	HJ2400-27	Tee Handle	1
46	HJ126	Rear Wheel	1
47	N/A	.625" Hex Head Bolt 4.50" Long	1
48	N/A	Handle Fork	2
49	N/A	3/16" x 3 1/4" Hitch Pin	4
50	N/A	Rear Up and Down Hydraulic Cylinder Mounting Pin	2
51	HJ209	Rear Up and Down Hydraulic Cylinder	1
52	N/A	Swivel Plate Pin	3

FIGURE 1 - Stationary Arm Assembly

Item Number	Part Number	Description	Quantity
1	HJP-HJ24-FIX-ARM-ASSY		1
2	HJP-HJ24-ARM-PLT-GUS	Arm Plate Gusset	2
3	HJP-HJ24-FIX-ARM-PLT	Fix Arm Plate	1
4	HJP-HJ24-ARM-SLDING-CLR	Sliding Arm Collar	1
5	HJP-HJ24-CYL-L-LNK-MNT-PIN	Cylinder L-Link Mounting Pin	2
6	XXXXXX	Snap Ring	10
7	HJP-HJ24-CYL-CHA	Chain Cylinder	1
8	HJP-HJ24-HOSE-34.5	Stat. Arm to 3-Spl Valve Hose	1
9	HJP-HJ2412-WID-GRP-JAW	Wide Grip Jaw	1
10	HJP-HJ2414-DIE-TNG-3.5	Die Tong 3.5" Long	2
11	HJP-HJ2412-DIE-PIN	Die Pin	11
12	HJP-HJ24-DIE-PIN-SPR	Die Spring	11
13	HJP-HJ24-LNK	Link	8
14	HJP-HJ2412-LNK-PIN	Link Pin	8
15	HJP-HJ24-L-LNK	L-Link	1
16	XXXXXX	3/4" Hex Head Bolt 5" Long	2
17	XXXXXX	1.5" Lynch Pin, Zinc-Plated	6
18	HJP-HJ24-STR-LNK	Starter Link	2
19	HJP-HJ12-DIE-TNG-4	Die Tong 1/2" x 1 1/4" x 4"	9
20	HJP-HJ2412-LNK-PIN-HND	HJ2400 Link Pin with Handle	1
21	HJP-HJ24-STR-LNK-PIN	Starter Link Pin	2

FIGURE 2 - Arm Assembly

Item Number	Part Number	Description	Quantity
1	HJP-HJ24-THR-ARM-ASSY	HJ2400 Thrust Arm 1.00 T-1 Assembly	1
2	HJP-HJ24-L-LNK	HJ2400 L-Link	2
3	HJP-HJ24-WID-GRP-JAW	HJ2400 Wide Grip Jaw	2
4	HJP-HJ24-STR-LNK	HJ2400 Starter Link	4
5	HJP-HJ24-STR-LNK-PIN	HJ2400 Starter Link Pin	4
6	HJP-HJ2412-DIE-TNG-4	HJ2400 Die Tong 1/2" x 1 1/4" x 4" Long	18
7	HJP-HJ2412-DIE-PIN	Die Pin	22
8	HJP-HJ2412-DIE-SPR	Die Spring	22
9	HJP-HJ2412-LNK	Link	12
10	XXXXXX	1.5"Lynch Pin, Zinc-Plated	20
11	XXXXXX	3/4" Hex Head Nut	2
12	HJP-HJ24-STR-LNK-PIN	Starter Link Pin	4
13	HJP-HJ2412-LNK-PIN	Link Pin	16
14	HJP-HJ24-CYL-L-LNK-MNT-PIN	HJ2400 Cylinder L-Link Mounting Pin	4
15	XXXXXX	Snap Ring	4
16	XXXXXX	3/4" Hex Head Bolt 5" Long	2
17	HJP-HJ2412-DIE-TNG-3.5	Die Tong 1/2" x 1 1/4" x 3.5" Long	4
18	XXXXXX	Arm to 3-Spl Valve Hose 46" 4G 1-Straight & 1-90 Degree	1
19	XXXXXX	Arm to 3-Spl Valve Hose 47" 4G 1-Straight & 1-90 Degree	1

FIGURE 3 - Engine and Hydraulic Tank Assembly

Item Number	Part Number	Description	Quantity
1	HJP-HJ24-Hose-15.5	1-Spool Valve to Hydro Tank Return Hose 15.5" 8G2-90 Degree	1
2	XXXXXX	Hex Nipple Fitting 1/2" NPT x 3/4" JIC, 37 Degree Flare	5
3	XXXXXX	3/4" NPT Female-Female-Male Branch Tee	1
4	HJP-HJ24-HOSE-16	Hydro Tank to 3-Spool Valve Return Hose 16" 8G 1-Straight & 1-45 Degree	1
5	HJP-HJ24-HOSE-24.5	Hydro Tank to 3-Spool Valve Supply Hose 24.5" 8G 1-Straight & 1-45 Degree	1
6	HJP-HJ2412-CPL-STS-34	Lovejoy 1/2" Pump Coupler	1
7	HJP-HJ2412-CPL-INS	Lovejoy Interlocking Bushing Insert	1
8	HJP-HJ24-CPLING	Honda OHV Engine Coupler	1
9	HJP-HJ24-ENG-9.0	Honda OHV Engine 8.0 HP	1
10	HJP-HJ24-PMP-MNT-BRK	Pump Bracket	1
11	HJP-HJ2412-PMP	Pump	1
12	HJP-HJ24-HOSE-10	Hydro Tank to Pump Hose 10" 8G 1-Straight & 1-90 Degree	1
13	XXXXXX	Hydraulic Tank	1
14	HJP-HJ2412-OIL-LEV-GAG	Oil Level Gauge	1
15	HJP-HJ2412-BRT-CAP	Breather Cap	1

FIGURE 4 - 3-Spool Valve Assembly

Item Number	Part Number	Description	Quantity
1	HJP-HJ24-HOSE-34	2-Spool Valve Supply Hose 34" 8G 2-90 Degree	1
2	XXXXXX	Hex Nipple Fitting 3/4" NPT x 1/2" JIC, 37 Degree Flare	3
3	XXXXXX	3/4" NPT Female-Female-Male Branch Tee	1
4	XXXXXX	Bushing Reducer 3/4" NPT to 1/4" NPT	1
5	HJP-HJ2412-GAG-PSI-0-5000	Hydraulic Gauge 5000 PSI	1
6	HJP-HJ2412-HYD-VAL-3SP	3-Spool Valve Manifold	1
7	XXXXXX	Hex Nipple Fitting 1/2" NPT x 3/4" JIC, 37 Degree Flare	6
8	HJP-HJ24-HOSE-24.5	3-Spool Valve to Vert Cyl Top Right Hose 24.5" 4G 1-Straight & 1-90 Degree	1
9	XXXXXX	Power Beyond O-Ring Bushing Reducer 1" NPT to 3/4" NPT	1
10	HJP-HJ24-HOSE-22.5	3-Spool Valve Return Hose 22.5" 8G 1-90 Degree & 1-45 Degree	1
11	HJP-HJ24-HOSE-19	3-Spool Valve to 1-Spool Valve Supply Hose 19" 8G 2-90 Degree	1
12	HJP-HJ24-HOSE-34.5	3-Spool Valve to Stationary Arm Center Right Hose 46" 4G 2-90 Degree	1
13	HJP-HJ24-HOSE-46	3-Spool Valve to Arm Bottom Right Hose 34.5" 4G 2-90 Degree	1
14	HJP-HJ24-HOSE-47	3-Spool Valve to Arm Bottom Left Hose 34.5" 4G 2-90 Degree	1
15	HJP-HJ24-HOSE-34.5	3-Spool Valve to Stationary Arm Center Left Hose 47" 4G 2-90 Degree	1
16	HJP-HJ24-HOSE-19.5	3-Spool Valve to Vert Cyl Top Left Hose 19.5" 4G 1-Straight & 1-90 Degree	1

FIGURE 5 - 1-Spool Valve Assembly

Item Number	Part Number	Description	Quantity
1	WITH VALVE	Valve Handle	1
2	WITH VALVE	Valve Handle Link	1
3	HJP-HJ24-VAL-1-SPL	1-Spool Valve Manifold	1
4	XXXXXX	Hex Nipple Fitting 1/2" NPT x 1/4" JIC 37 Degree Flare	2
5	HJP-HJ24-HOSE-26	1-Spool Valve Supply Hose 26" 8G 1-Straight & 1-45 Degree	1
6	HJP-HJ24-HOSE-12	1-Spool Valve to Rear Cylinder Bottom Hose 12" 4G2-90 Degree	1
7	HJP-HJ24-HOSE-290	1-Spool Valve to Rear Cylinder Top Hose 29" 4G 2-90 Degree	1
8	HJP-HJ24-HOSE-15.5	1-Spool Valve Return Hose 15.5" 8G 2-90 Degree	1
9	XXXXXX	Hex Nipple Fitting 3/4" NPT x 1/2" JIC, 37 Degree Flare	2
10	WITH VALVE	Valve Handle Pin	3
11	WITH VALVE	C-Pin	3

Hydro-Jaw Breakout Machine Model 2400

Cylinder Pressure (psig)	Push Torque (ft-lb)	Pull Torque (ft-lb)
500	21,476	18,040
550	23,623	19,844
600	25,771	21,648
650	27,918	23,451
700	30,066	25,255
750	32,214	27,059
800	34,361	28,863
850	36,509	30,667
900	38,656	32,471
950	40,804	34,275
1000	42,951	36,079
1050	45,099	37,883
1100	47,247	39,687
1150	49,394	41,491
1200	51,542	43,295
1250	53,689	45,099
1300	55,837	46,903
1350	57,984	48,707
1400	60,132	50,511
1450	62,280	52,315
1500	64,427	54,119
1550	66,575	55,923
1600	68,722	57,727
1650	70,870	59,531
1700	73,017	61,335
1750	75,165	63,139
1800	77,313	64,943
1850	79,460	66,747
1900	81,608	68,551
1950	83,755	70,354
2000	85,903	72,158
2050	88,050	73,962
2100	90,198	75,766
2150	92,346	77,570
2200	94,493	79,374
2250	96,641	81,178
2300	98,788	82,982
2350	100,936	84,786
2400	103,084	86,590
2450	105,231	88,394
2500	107,379	90,198

Piston Diameter (inch)	5.000		Rod Slide Area (Pull) (inˆ2)	16.5
Rod Diameter (inch)	2.000		Torque Arm (ft)	2.19
Piston Side Area (Push) (inˆ2)	19.6